Chlorine’s most effective form
Hypochlorous acid is the most effective disinfecting form of chlorine in water; it passes readily through microbial cell walls.
An electrochemical activation system that makes hypochlorous acid at your facility from salt, water and electricity. HOCl at the anode, sodium hydroxide (caustic) at the cathode.
At the heart of AquaSky is a diaphragm electrolysis cell. As brine passes through it, direct current drives two separate reactions at the two electrodes, and the diaphragm keeps the two products apart.
The anode side yields a hypochlorous acid (HOCl)-dominant oxidant solution for disinfection; the cathode side yields sodium hydroxide (NaOH, caustic). HOCl is the main product; NaOH is a second output that can be put to use on site.
Skytech Water sizes AquaSky to your facility, installs it, commissions it and services it.
The section below shows what happens at the anode and the cathode, what the diaphragm does, and where the two products leave the cell.
Anode side · HOCl
The positive electrode. Chloride ions (Cl⁻) give up electrons here; the chlorine formed reacts with water to give hypochlorous acid (HOCl).
2Cl⁻ → Cl₂ + 2e⁻ · Cl₂ + H₂O → HOCl + HCl
The main product: an oxidant solution dominated by hypochlorous acid, sent to the tank and dosing line for disinfection.
Cathode side · NaOH
The negative electrode. Water molecules take up electrons, forming hydrogen gas and hydroxide ions (OH⁻). OH⁻ combines with Na⁺ arriving through the diaphragm to form sodium hydroxide (NaOH).
2H₂O + 2e⁻ → H₂↑ + 2OH⁻ · Na⁺ + OH⁻ → NaOH
The second product: sodium hydroxide (caustic). It can be used on site for alkaline cleaning (CIP) and pH correction.
Hydrogen released at the cathode is separated and vented in a controlled way.
Cell
Separates the anode and cathode chambers. It lets sodium ions (Na⁺) pass to the cathode while keeping the two products apart.
Softened water and sodium chloride (NaCl) solution are fed to both chambers.
Drives direct current through the cell; output is matched to the measured demand.
At the anode, chloride ions are oxidised to chlorine, which reacts with water to form hypochlorous acid. This is the system’s main product.
Hypochlorous acid is the most effective disinfecting form of chlorine in water; it passes readily through microbial cell walls.
The solution is made where and when it is used. No loss of strength on the shelf and no chemical stock.
HOCl collects in a tank; the dosing pump feeds it into the main line according to flow and free-chlorine readings.
At the cathode, water splits into hydrogen and hydroxide ions; combined with the sodium that crosses the diaphragm, this forms sodium hydroxide (caustic).
The caustic can serve as the alkaline wash step in CIP circuits and equipment cleaning, followed by disinfection with HOCl.
Where the process allows, it can be used to raise the pH of water.
NaOH collects in its own tank and never mixes with the HOCl. How it is used is defined in the project around the facility’s processes.
The components of an AquaSky installation, from feed water to the dosing point. Layouts differ by site; components are selected per project.
The network, reservoir or process line to be disinfected.
Water taken into the system through a valve and pressure regulator.
Holds back suspended particles to protect the cell.
Removes hardness and prevents scaling on the electrodes.
Sodium chloride (NaCl) solution is prepared and fed to the cell.
Diaphragm electrolysis cell: HOCl at the anode, NaOH at the cathode.
Anolyte collects in a tank with level sensors; production restarts as the level drops.
Catholyte (caustic) collects in a separate tank.
Injects HOCl into the main line according to measured demand.
Measures line flow; dosing is set in proportion to it.
Free chlorine or redox is measured after dosing and the dose is corrected accordingly.
Measurement, production and dosing data are tracked on one panel and remotely.
Hydrogen gas is vented safely.
Production starts when the HOCl tank level drops and stops when it is full.
The dose is continuously corrected from flow and residual chlorine / ORP readings.
Production, dosing and cell status are tracked on the panel and remotely; fault alerts are sent instantly.
Hydrogen formed at the cathode is vented in a controlled way; no hazardous chemical stock is kept on site.
Capacity, salt and energy figures are sized for each facility. Contact our technical team to receive the configuration and technical values for your site.
Request technical valuesIn drinking water the task is maintaining microbiological safety at every point of the network, not only at the source. On-site hypochlorous acid dosing is built for exactly that.
In pool operation, most complaints come not from chlorine itself but from its by-products. On-site generation strengthens disinfection while reducing by-products.
In healthcare facilities, water is a matter of both patient safety and infection control. Hot-water lines, cooling towers and surfaces are parts of a single hygiene chain.
In food safety, water is both a raw material and a cleaning agent. In both roles, disinfection must be effective yet residue-free.
Efficient irrigation runs through clean lines. Disinfection keeps lines open and emitters delivering water evenly across the field.
Herd health begins with a clean water line. Biofilm in drinking lines is an invisible but constant source of risk.
In industry, water is both a cost and a risk item. Controlling biofilm protects equipment and people; producing chemicals on site simplifies supply.
A good surface disinfectant must be as safe as it is effective. On-site hypochlorous acid delivers both.
AquaSky produces two separate products in a diaphragm electrolysis cell: a hypochlorous acid (HOCl)-dominant oxidant solution on the anode side and sodium hydroxide (NaOH) on the cathode side. HOCl is the main product, used for disinfection.
The sodium hydroxide (caustic) collects in a separate tank. It can be used on site for alkaline cleaning and CIP steps, or for pH correction where the process allows. How it is used is defined in the project.
The diaphragm separates the anode and cathode chambers. It lets sodium ions pass while keeping HOCl and NaOH from mixing, so the two products can be drawn off separately.
Capacity is sized to the facility’s daily water volume, target dose and points of use. Contact our technical team for technical values.
Hydrogen released at the cathode is separated and vented in a controlled way. Installation location and ventilation are defined in the project before commissioning.
Share your daily water volume and application; we will define the right AquaSky configuration for your facility together.